
DCS550 Product flyer | 3ADW000374R0101
Integrated winder function
Integrated winder functions
The DCS550 is equipped with a winder function with pre-
defined macros for the four most commonly used winder
types:
Velocity control
Calculates the diameter and rotation speed set value.
The diameter is used to adjust the speed controller to all
winding sizes. There is no tension control. All other macros are
included in this basic structure.
Indirect tension control
Controls the tension with the help of preset charts for friction
and moment of inertia (open loop).
This structure provides a very robust control behaviour
because no physical tension measurement is required.
Direct tension control
Closed loop for physical value of tension
The tension is measured with a load cell and transferred to the
drive as an analog actual value. The DCS550 is equipped with
a free PID-controller that can be integrated into the control
loop with the “Tension Control” macro.
Dancer control
Controls the tension with the weight of the dancer roll
(closed loop).
The dancer has to be kept in the right position with additional
speed set values. The PID-controller of the DCS550 can also
control the positioning of the dancer roll. The position of the
dancer roll is transmitted to the controller as an analog actual
value.
Commissioning assistant
For an easy winder set-up, all different winder types can be
configured and commissioned using a graphical assistant.
The assistant is part of DriveWindows Light PC-tool.
The rating for friction and inertia can be determined by auto
tuning.
Example: direct tension control (closed loop)
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